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拧扣机选型指导

2020-05-21 08:23:37 95

拧扣机根(gen)据(ju)夹紧原理分三(san)种类型;


1.凸(tu)轮(lun)(lun)(lun)行(xing)星齿(chi)轮(lun)(lun)(lun)夹紧(jin)方式:液压马达通过齿(chi)轮(lun)(lun)(lun)减速带(dai)动大齿(chi)轮(lun)(lun)(lun),大齿(chi)轮(lun)(lun)(lun)内(nei)齿(chi)带(dai)动行(xing)星齿(chi)轮(lun)(lun)(lun),带(dai)动同(tong)轴行(xing)星爪翻转,从而夹紧(jin)管(guan)(guan)件(jian)。优(you)点:结(jie)构(gou)简单,管(guan)(guan)件(jian)更换规格不需(xu)要(yao)更换工装(zhuang)。缺点:夹紧(jin)力并(bing)非(fei)垂直管(guan)(guan)件(jian),有一个角度,行(xing)星爪必(bi)须比管(guan)(guan)件(jian)硬度大,咬入管(guan)(guan)件(jian)内(nei)才能夹紧(jin),与管(guan)(guan)件(jian)是线(xian)性接触,接触点最多3-5个,所以夹痕比较大,扭矩大并(bing)且管(guan)(guan)件(jian)厚(hou)度薄时(shi)容易导致管(guan)(guan)件(jian)变形;适(shi)用范围有限,一般应用在小尺寸7寸以下(xia);最常用型号YNJX160、YNJX210等。


2.   滚子爬坡(po)(po)夹(jia)(jia)(jia)(jia)(jia)紧(jin)方(fang)式:液压马达通过齿(chi)(chi)轮(lun)(lun)减速带(dai)动大齿(chi)(chi)轮(lun)(lun),大齿(chi)(chi)轮(lun)(lun)内镶3-4块(kuai)坡(po)(po)板(ban),有(you)3-4块(kuai)鄂(e)板(ban)安装(zhuang)(zhuang)(zhuang)于颚(e)(e)板(ban)架(jia)(jia)中,3-4块(kuai)鄂(e)板(ban)闭(bi)口(kou)均(jun)布在(zai)坡(po)(po)板(ban)内侧,并由鄂(e)板(ban)架(jia)(jia)固定(ding)(ding),装(zhuang)(zhuang)(zhuang)于壳体上(shang)(shang)的(de)(de)(de)刹车带(dai)给(ji)颚(e)(e)板(ban)架(jia)(jia)一(yi)(yi)定(ding)(ding)的(de)(de)(de)摩擦阻力(li),当(dang)(dang)大齿(chi)(chi)轮(lun)(lun)旋转(zhuan)时,颚(e)(e)板(ban)上(shang)(shang)的(de)(de)(de)滚子就(jiu)沿坡(po)(po)板(ban)的(de)(de)(de)曲面(mian)(mian)爬坡(po)(po),从(cong)而使颚(e)(e)板(ban)沿颚(e)(e)板(ban)架(jia)(jia)上(shang)(shang)的(de)(de)(de)滑道滑动,并抱紧(jin)管(guan)(guan)(guan)(guan)件(jian)(jian)。当(dang)(dang)扭矩大于刹车带(dai)阻力(li)时,颚(e)(e)板(ban)架(jia)(jia)、颚(e)(e)板(ban)、管(guan)(guan)(guan)(guan)件(jian)(jian)就(jiu)随大齿(chi)(chi)轮(lun)(lun)一(yi)(yi)起转(zhuan)动。这就(jiu)实现(xian)了拧(ning)(ning)扣(kou)过程。优点:夹(jia)(jia)(jia)(jia)(jia)紧(jin)力(li)垂直(zhi)管(guan)(guan)(guan)(guan)件(jian)(jian),接触面(mian)(mian)可(ke)以(yi)做(zuo)到(dao)6-12点;夹(jia)(jia)(jia)(jia)(jia)痕(hen)(hen)比较(jiao)小,缺点:管(guan)(guan)(guan)(guan)件(jian)(jian)更换规(gui)格(ge)需要更换相(xiang)应工装(zhuang)(zhuang)(zhuang),每种(zhong)规(gui)格(ge)拧(ning)(ning)扣(kou)机夹(jia)(jia)(jia)(jia)(jia)紧(jin)范围有(you)限,不能(neng)做(zuo)到(dao)全尺寸。这种(zhong)结(jie)构(gou)非(fei)常适合套管(guan)(guan)(guan)(guan)生产,唯一(yi)(yi)不足是不能(neng)实现(xian)无夹(jia)(jia)(jia)(jia)(jia)痕(hen)(hen);当(dang)(dang)他采(cai)用(yong)(yong)弧面(mian)(mian)钳(qian)牙时,由于夹(jia)(jia)(jia)(jia)(jia)紧(jin)力(li)和(he)拧(ning)(ning)紧(jin)扭矩正(zheng)相(xiang)关,扭矩越大夹(jia)(jia)(jia)(jia)(jia)紧(jin)力(li)越大,初始扭矩小,夹(jia)(jia)(jia)(jia)(jia)紧(jin)力(li)也小,采(cai)用(yong)(yong)弧面(mian)(mian)钳(qian)牙摩擦力(li)小,初始夹(jia)(jia)(jia)(jia)(jia)紧(jin)力(li)也小,从(cong)而打滑,市面(mian)(mian)上(shang)(shang)采(cai)用(yong)(yong)这种(zhong)结(jie)构(gou)所谓无夹(jia)(jia)(jia)(jia)(jia)痕(hen)(hen)拧(ning)(ning)扣(kou)机都(dou)不能(neng)做(zuo)到(dao)无夹(jia)(jia)(jia)(jia)(jia)痕(hen)(hen),只能(neng)在(zai)钳(qian)牙外形上(shang)(shang)做(zuo)文章(zhang),做(zuo)到(dao)夹(jia)(jia)(jia)(jia)(jia)痕(hen)(hen)比较(jiao)小而已;最常用(yong)(yong)型号YNJG180/20、YNJG230/30、YNJG400/68、YNJG570/68等.


3.   采(cai)用(yong)三-六个(ge)油缸同步夹紧并连续(xu)旋转(zhuan)进行(xing)拧(ning)扣(kou);每个(ge)油缸驱(qu)动一个(ge)钳(qian)口,三-六个(ge)油缸同步夹持;优(you)点:当采(cai)用(yong)条状钳(qian)牙,可以做到全尺寸夹紧;范围大(da),不需(xu)要换钳(qian)牙工装,夹紧力可调,适(shi)(shi)应所有(you)管(guan)(guan)(guan)材;夹痕适(shi)(shi)中;当采(cai)用(yong)喷涂技术(shu)无痕钳(qian)牙,可以做到无痕夹紧;对(dui)一些特殊(shu)材质(zhi)管(guan)(guan)(guan)体,如(ru)CRA含珞防腐管(guan)(guan)(guan)、钛(tai)管(guan)(guan)(guan)、不锈钢管(guan)(guan)(guan)等(deng)正(zheng)合适(shi)(shi)。缺(que)点:结构复杂,造价高(gao)。最常用(yong)型(xing)号:YNJQ300、YNJQ400、YNJQ470、YNJQ590等(deng)。


4.     混合型;为了特定需要,主(zhu)(zhu)钳和(he)背钳分(fen)别采(cai)用(yong)(yong)不同原理夹紧(jin)机构(gou)满足特定需要。主(zhu)(zhu)要有主(zhu)(zhu)钳采(cai)用(yong)(yong)行星爪夹紧(jin),背钳采(cai)用(yong)(yong)油缸夹紧(jin)。型号(hao)(hao)YNJX400/68Q; 主(zhu)(zhu)钳采(cai)用(yong)(yong)滚子爬(pa)坡夹紧(jin),背钳采(cai)用(yong)(yong)油缸夹紧(jin)。型号(hao)(hao)YNJG400/68Q.